Infrastructure

Our infrastructure is built to deliver one thing: bags that never let your supply chain down.

At the heart of our facility are state-of-the-art Starlinger extrusion lines that process over 100 tons of virgin polymer daily. Every tape produced is wound by inverter-controlled precision winders and checked for Denier, Tensile Strength, Elongation, and Colour before it moves to the next stage. No batch moves forward unless it meets spec.

Our liner manufacturing plant operates in a dust-free, ISO Level-7 clean room environment (less than 10,000 PPM), using a microprocessor-controlled Form-Fit Liner Machine to produce liners with zero pinholes and zero extrusion defects. For critical food-grade and pharmaceutical applications, this is not optional — it is standard.

The coating facility uses a 1.5-metre-wide lamination plant that applies coating in thicknesses from 15 to 80 microns on both circular and flat fabric. A proprietary in-house fabric cleaning device prevents any foreign particle contamination between the fabric and coating.

Over 3 million square feet of PP woven fabric rolls off our Starlinger looms every single day — ranging from 45 GSM to 300 GSM, for applications from agriculture to pharmaceuticals.

Our investment in ultrasonic slitting and sealing technology produces fabric that matches the quality of Sulzer tuck-in weave — at scale. For food-contact and pharmaceutical applications, fabric is stretch-wrapped directly on the looms and never touches the ground until it reaches your facility.

We offer 4-colour flexographic and 10-colour Rotogravure printing in-house — delivering sharp, vibrant, fade-resistant prints that make your brand stand out on every bag.

Simplex’s manufacturing capability is anchored by a carefully chosen line-up of world-class equipment:

1. 2 Starlinger tape lines (Lohia Starlinger) for high-quality tape production
2. 100+ circular and Sulzer weaving looms
3. 5-metre-wide Taiwan-origin lamination plant
4. 7 printing machines — 6-colour Flexographic & 10-colour Rotogravure
5. Microprocessor-controlled Form-fit Liner Machine (ISO Level-7 clean room)
6. Ultrasonic slitting & sealing machine
7. Monofilament extrusion and beaming machines
8. UV stabilisation testing equipment
9. Tensile strength testing machine
10. Net Baffle machine | Needle Loom | Multi-filament Belt Machine
11. KBM Reprocess Machine for recycled PP production